Cut-Off Machine - Features And Applications

Cut-Off Machine:

An ‘Abrasive Saw’, also known as ‘Cutoff Saw Machine’ is a ‘Power Tool’ which is typically used to cut hard materials, such as metal bars, ceramic tiles, and Concrete. The cutting action is performed by a rough surface abrasive disc, similar to a grinding wheel. 

Specifically speaking, this is not a cutting saw, as it does not use the regularly shaped-sharp edged blade for cutting. An abrasive disc grinds the metal surface bit by bit repeatedly to cut apart.

These saws are available in a number of models; some are:

Table Top: This kind of cutoff machine is mounted on a table and is fixed to the table for stability while working. Generally used for cutting tiles and metals.

Walk behind Models: These machines are larger saws which use a stand or small cart to cut into asphalt, concrete materials and pipe work on construction work. 

Free Hand: It is a free hand portable saw a machine that can be easily held in hand. The motor is near the operator, with the blade at the far end of the saw machine and a handle to move as per the cut needed.

The Cutting abrasive saws typically made of complex friction circular disc blades to cut through the steel material. These discs are consumable items as they wear throughout the cutting process. Discs are typically 14 inches (360 mm) in diameter and 7⁄84 inches (2.8 mm) thick. 

A larger saws use 410 mm (16 inches) diameter blades. Some are special discs are available for cutting stainless steel & metal bars. Abrasive blades use super-abrasive blades made of Cubic Boron Nitride and Diamond, which are more durable than conventional abrasive materials.

Features:

1. Fiberglass sheets on both sides for durability & safety.

2. Has 30 to 40 horsepower Engine with anti-vibration technology.

3. Diamond or CBN blades give the smooth cut & finish.

4. High cutting Efficiency.

Applications:

1. In cutting metal rods.

2. In making Aluminium Furniture.

3. Cutting pipes in working sites.

4. Cutting concrete & asphalt in construction sites.

5. In masonry works such as cutting ceramic items & tiles.

Electric Chain Saw - Features And Applications

Electric Chain Saw:

An ‘Electric chain Saw’ is a powerful, handheld, mechanical saw which cuts with a set of sharp teeth attached to a rotating chainsaw that runs along a guide bar of a machine. It is widely used in cutting or sawing of trees, woods, tree felling, harvesting of firewood and many other activities. 

In Chainsaws machine a long chain that runs along a guide bar has sharp curved teeth attached all along the chain that cut repeatedly through the material leaving sawdust. This technique is used as a tool in chainsaw mills. Some specialized chainsaws are used for cutting concrete or asphalt. 

There are various parts in Chain Saw machine:

Engine: The powerful Engine in the chainsaw makes the cutting faster. An electric motor is driven by an electric power cord with a rated Input Power by 2,000W. These have special engines that are designed in such a way that they may be operated in different positions, upside-down, or tilted 90 degrees.

Guide Bar: A long bar on which a chainsaw runs is typically 16 to 36 inches in length. The guide bar has a round end made of alloy-steel with high wear-resistant. 

Gauge: The lower part of chainsaw runs in the gauge; here lubricating oil is taken by the chain to the other end. This is an important mechanism.

Grease Holes: Through this hole, grease is filled in a small tank which keeps the sprocket well lubricated.

Cutting Chain: The each segment in the chain has small curved sharp cutting teeth. The teeth are made of chromium-plated steel that is attached on either side & one on the top of a chainsaw.

The Features of Electric Chain Saw:

1. Quick stops super chain brake. 

2. Cuts faster with power rated 2000 Watts.

3. Automatic inbuilt oiling system.

4. Low noise & vibrations.

5. Long cable length (10 m) for easy mobility.

The Applications of Electric Chain Saw:

1. Tree felling.

2. Harvesting of firewood.

3. Road repair works.

4. Cutting of large ice sculptures. 

5. Specialized chainsaws are used for cutting concrete.

Marble Cutter - Advantages And Applications

Marble Cutter:

The ‘Marble Cutter’ machine is a portable handheld ‘Power Tool’ mainly used for various masonry works. The professional marble cutters are suitable for cutting most types of hard, flat stone and marble. This can also be used as a Ceramic Tile cutter. 

The Marble cutter works with a small, but powerful electric motor under the normal household power supply. This machine is portable & easy to carry. The cutting is made with the sharp diamond saw blades which cut through the marble without breaking it or chipping it. While cutting is performed a continuous flow of water is maintained, which makes the cutting easier and the saw blade does not get damaged. 

The cutting is made according to the need by holding the machine in hand; a safety guard protects the user against the fast-moving blade. It has a flat base plate which can be adjusted according to the surface of the material.

The Advantages of Marble Cutter:

1. It is portable and easy to carry anywhere.

2. Diamond saw blades with max cutting depth of 45mm.

3. Cuts through material smoothly without breaking or chipping.

4. The Powerful electric motor runs under normal household power supply (220-240V).

5. Anti-vibration with 1,300 RPMs.

The Applications of Marble Cutter: 

1. In cutting ordinary glass, laminated glass.

2. Used for cutting limestone, sandstone, marble, granite, etc.

3. In Cutting Small wood & brick wall.

4. In aluminium & wooden furniture works.

5. Cutting of wall tiles, floor tiles, and sanitary ware.

6. Polishing of metal-based products such as aluminium & stainless steel.

Demolition Hammer And Its Various Types - Features And Applications

Demolition Hammer:

The ‘Demolition Hammer’, also known as ‘Jack Hammer’ is an ‘Electromechanical Power Tool’ that has a hammer with a sharp chisel end. Handheld Jackhammer is generally powered by electric motors, but some are powered by compressed air. Larger demolition hammers are usually hydraulic powered, such as rig mounted hammers used on construction machinery. They are typically used to break concrete items, rock, pavement and large stones. 

A demolition hammer is operated by an electric motor where it drives the internal hammer up & down. The hammer is first driven to hit the material and then goes back to the original position to repeat the cycle. The hammer hits at a great force to the material, but its effectiveness or impact depends on how much force the user applies on the tool. It is commonly used as a hammer to break or chip the hard surface of a rock in demolition works or in construction sites.  

The types of Demolition hammers are:

1. Pneumatic: It is a pneumatic hammer that uses a compressed air as a power source.

2. Electromechanical or Electro pneumatic: This uses an electric motor as a power source.

3. Hydraulic: This uses the hydraulic motor driving a sealed pneumatic hammer system.

The Some of the Typical Features are:

1. Low weight 

2. Impact rating up to 3,200r/m.

3. Polygon chisels for high breaking performance.

4. Active Vibration Reduction (AVR) system reduces vibration greatly.

5. Low noise.

6. Easy to fix various bits/chisels.

The Some of the Typical Applications are:

1. In demolition of house concrete roof.

2. Demolition of rocks.

3. Drilling in the mining areas.  

4. Demolition of buildings.

5. Chipping of rocks.

6. Drilling a blast hole in large rocks.

Circular Saw - Features And Applications

Circular Saw:

A ‘Circular Saw’ is a kind of ‘Power tool’ that uses a toothed blade or abrasive disc or sharp-edged blade to cut different materials using a rotary motion that is fixed around a spindle or axle.  

The Circular saw is a tool for cutting many materials such as wooden logs, wood, masonry, metal or plastic and it may be handheld or mounted on a table. A Handheld Circular saw is the most conventional form of circular saw generally used in woodworking. The other, common forms of a circular saw are ‘Table Saw’ and ‘Chop Saw.’ 

Saw blades are specially designed to cut a particular material that is meant to cut; it can’t be used to cut other materials where it may lower the blade’s cutting efficiency. The handheld circular blades are designed for making crosscuts, rip-cuts or a combination of both cuts. A common example is ‘Miter Saw’ mounted to swing to cross-cut wood at an angle.

A circular saw has many parts, some of the important are:

1. Main Shoe Plate: This is a steel plate gives a perfect levelling while making a straight cut.

2. Trigger Switch: This switch is to start a blade’s momentum & also used to stop the blade’s momentum. When the trigger is released suddenly a reverse flow of electricity takes place in the saw motor, this makes the blade to stop instantly.

3. Blade Guard: This is a safety guard which protects the blade from getting damaged by hard materials and protects the user from getting harmed.

4. Adjustment Knob: This knob adjusts the saw blade as per the cutting depth required.

The Features Of Circular Saw are:

1. Narrow cut with smooth surface finish.

2. Saw settings can be done easily.

3. Releasing trigger suddenly stops the blade momentum which prevents harming.

4. Cuts are straight & relatively right.

5. Cutting is made by teeth on the edge of a High-speed steel blade or by an abrasive disc.

The Applications Of  Circular Saw are:

1. Saw with a diamond blade for cutting asphalt & concrete.

2. The handheld saw is used in wooden works.

3. In Aluminium furniture works.

4. To cut big woods and logs in sawmills.

5. In Masonry works such as cutting of bricks or tiles. 

Magnetic Tools - Advantages And Applications

Magnetic Tools:

The ‘Magnetic Tools’ are the tools that are powered by a strong magnetic field and have the property, either natural or induced of attracting ferromagnetic materials such as iron or steel. The Industrial Magnetic tools are designed and manufactured to drive productivity improvements while making the workplace safer and work easier.  

Industrial Magnetic tools are designed for a specific task such as lifting the heavy iron material, holding mini steel materials into the magnetic tool, etc. Usually, the tools are designed using powerful magnets which provide a strong hold on thin or sometimes heavy materials.

The Industrial magnets are categorized as, Non-Permanent and Permanent. Non-Permanent magnets require an outside electric current to be magnetized & demagnetized. Whereas, the Permanent magnets include the ferrite magnets, alnico magnets & rare earth magnets.

Some of the Magnetic Tools are:

Pot Magnet tool assemblies are commonly used for gripping, whereas Clamping & fixture applications made from either Alnico or Ferrite magnet.

Power Magnet T-Shaped Primarily designed to hold ferrous parts or for sorting out ferrous parts from other components.

Magnet Bar is a super strong magnet that was designed for multi-purpose, such as fridge magnets, sign, note or picture holder, hardware tools hanger, artwork and in handicraft material. 

Magnetic Separator is a Powerful magnet to pull ferrous pieces, & for better hold. It is ideal for industrial use. It is an effective separating tool.

Horseshoe Magnet is a U-shaped magnet that makes the magnet stronger by pointing the poles in the same direction. The Industrial-sized horseshoe can be used in construction sites & Engineering works to pick up large pieces of heavy metal. 

The Advantages Of Magnetic Tools:

1. No harm from magnetic tools.

2. Heavy metals can lift easily.

3. Cheap prices and longer durability.

The Applications Of Magnetic Tools:

1. In keeping the stationary jointing parts of metal sheets and members during welding work.

2. In holding the tools for tentative installation and tack welding on such construction site, bridge, shipbuilding and piping installation.

3. Suitable for temporary holding during drilling and assembly.

4. The Electromagnetic device to adjust the positioning during temporary welding work of iron sheets.

5. In temporarily holding the material piece during tack welding and assembly or to hold gauges and rulers. 

Cut Off Machine - Features And Applications

Cut Off Machine:

A ‘Cutoff Machine’ is a kind of ‘Power Tool’ commonly known as ‘Cutoff Saw’ or ‘Chop Saw’ which is typically used to cut tough materials, such as tiles, metal bars, etc. The cutting of materials is a difficult task; here cutting action is performed by an abrasive circular disc that is mounted on a machine, where it grinds the surface of the material-piece rather than cutting it.

The Interesting fact about the Cutoff machine is it does not use normally shaped sharp-edged teeth for cutting. The Abrasive discs are selected depending on the hardness of the material being cut.

1. Cubic Boron Nitride.

2. Ceramic.

3. Silicon Carbide.

4. Aluminium Oxide.

5. Diamond.

Source: indiamart.com

These Cut-off saws are available in different models to cut different materials, such as Tabletop, Freehand, and walk behind.

A ‘Tabletop’ model is a common tool mostly used for masonry works such as to cut metal bar, ceramic tiles. It is often run by electricity where the cutting wheel and motor are mounted on the movable long arm of a fixed base plate.

The ‘Freehand’ models are typically used to cut pipe, concrete and so on. In this, there is no vice to hold the materials because the tool is used to cut the larger and heavier things.

‘Walk-behind’ models are larger saws that use a stand or cart to cut into harder asphalt, concrete floors and other concrete materials.

The Features of Cut Off Machine are:

1. Spark deflector.

2. Heavy-duty steel base for better stability.

3. A Firm holding & Quick-release material clamp.

4. Cutting fence with miter adjustment.

5. Cuts material within the short time with 3,800 RPMs.

The Applications of Cut Off Machine are:

1. In masonry works such as cutting bricks, concrete walls.

2. Cutting metal bars, metal sheets.

3. In cutting ceramic tiles.

4. In plumbing works.

5. Aluminum furniture works.

6. In construction works to cut through the concrete floor, asphalt.

7. In Railway track maintenance. 

Electric Drill - Features And Applications

Electric Drill:

An ‘Electric Drill’ is a kind of handheld Power Tool driven by an ‘Electric Motor’ which is commonly known as ‘Drill Machine.’ The drilling machine is fitted with a cutting tool attached to the end of the chuck. 

A cutting tool is generally a ‘Drill Bit’ made of ‘Tungsten Carbide’ or ‘High-Carbon Steel’ usually used for boring holes in various materials and sometimes the edges of a cutting tool does the work of cutting into the target material. A drilling tool is also sometimes used to drive the fasteners using the driver bit. The electric drills are available depending on their performance features, such as power and Capacity. 

There are several types of Electric drill available in the market:

1. Hammer drill.

2. Pistol Grip.

3. Cordless drills.

4. Drill Press.

The Electric Drill is the most versatile and popular of all the power tools and almost home toolkits will have one. Now a day’s modern drill tools are available with a keyless chuck. A Drilling capacity is a max diameter an electric drill can produce in a specific material. Typically, for certain materials the capacity varies, such as 10mm-13mm in steel, 25mm for wood, etc. 

The Features of Electric Drill are:

1. Almost every drill has the max rotation speed of 2600 to 3,000 RPMs.

2. Drill rotates clockwise when drilling and anti-clockwise while removing back.

3. Available in both keyed and keyless chuck.

4. Variable speed allows the user to control the drill speed according to the required.

The Applications of Electric Drill are:

1. For boring holes in various materials.

2. In woodworking and metal working.

3. Construction and masonry work.

4. Installation of electrical boxes into a brick wall.

5. In carpentry works and metal furniture fixings. 

6. For screwing and fastening using driving bit.

Electric Chain Saw - Features And Applications

Electric Chain Saw:

An Electric ‘Chain-Saw’ is a kind of ‘Power Tool’ ‘Mechanical Saw’ basically cuts with a set sharp-edged tooth attached to a rotating chain that runs along a long guide bar. They are specially designed for the activities such as tree cutting, pruning, and much more cutting work.

The Chainsaw which is similar to the bicycle chain features a small sharp-edged cutting tooth fitted in each segment of the chain. The cutting teeth are made of ‘Chromium’ plated steel with a sharp corner, is fitted on the top plate and on the side plate.

The Some of the Parts of the Chainsaw are:

Engine: It is usually powered by an Electric motor driven by electricity; this electrically influenced carburetor that makes all adjustments automatically.  

Guide Bar: This is an elongated bar normally with length 40cm to 90cm where the chain-saw runs along the bar.

Gauge: The lower part if the chain runs through the gauge, where the lubrication oil is pulled along the chain, this helps in the smooth working of a chain.

Oil Holes: These holes are present on either side of the saw power head; that is matched to the oil pump to pump the oil from the hole throughout the chain.

Grease Holes: Through this, the grease is released when it is pressed against to keep the nose sprocket well lubricated.

The Some of the Safety Features are:
1.The chain brake in the clutch cover stops the chain from running within milliseconds.

2.Chain catcher in the clutch cover is like a hook (made of aluminium) which catch/stops the chain when it derails from the bar.

3.The Back handle-guard in the chainsaw protects the hand of the user when the chain derails.

4.The Vibration is absorbed by foam handles, bushing, and springs. 

5.Smooth operation of a chainsaw is ensured by continuous automatic bar oiling.

The Some of the Applications are:
1. In cutting, pruning and limbing of trees.

2. Specialized saws are also used in cutting concrete wall.

3. In cutting big ice cubes.

4. In construction sites for cutting stones and bricks.

5. In sawing works in the garden, agricultural fields or cutting firewood.

6. It is designed to do light cutting in green wood.